food processing machine

Leading Manufacturer of peanut butter machine, mango pulp processing machine, garlic paste making machine production plant, pickle processing plant, fruit juice machine and fish canning machine from New Delhi.

Peanut Butter Machine

₹ 6 Lakh /Piece Get Latest Price

Product Brochure
Capacity(Kg/Hr)100
Production Capacity(kg/hr)100
Operation ModeAutomatic
Electricity ConnectionThree Phase
Motor Power5 HP
Material of Construction(Contact)SS 304
Power Consumption5 Kwh
Surface FinishSS
BrandFoodsure
DesignIndian made
CertificationISO 9001:2015
FuelElectric
Warranty1 Year
Suitable ForPea Nute Butter
Country of OriginMade in India

Minimum order quantity: 1 Piece

Peanut Butter Machine

Peanut butter is a spread made from ground  dry roasted peanuts  It is a popular and nutritious food product that is widely consumed around the world  The process of making peanut butter involves grinding roasted peanuts until they form a smooth and creamy paste  Some variations may include additional ingredients like salt  sugar  or oil to enhance flavour and texture

Process 

  • Peanut Roasting Machine   : Batch roaster’s working temperature is 200 210 ºC  20 30 minutes  Using a batch roaster will bake some delicious smells 

  • ⁠Peeling Machine   : Put the roasted peanuts into peeler to take off the red skin  the double rollers will friction the red skin  the simple cyclone system will suck the redskins  most of them will be put in half piece  then fall to the selecting conveyor  the over roasted peanut kernel is picked up by manual or mechanical

  • ⁠Grinding Machine   : Using a grinder to make the second grinding  the fineness of grinding is controlled below 7μm  temperature of grinding is controlled below 68C

  • Mixing Tank   : Make the peanut butter more homogeneous

  • ⁠Cooling Machine   : The peanut butter after ground should be cooled immediately  The temperature should go down to 45C 

  • Vacuum Degasser   : Take out the air from peanut butter

⁠Peanut Butter Filling Machine   : Packing the peanut butter into a bottle  filling quantity can be adjusted

Mango Pulp Processing Machine

₹ 20 Lakh /Unit Get Latest Price

Product Brochure
Capacity500 kg
Automation GradeAutomatic
Material of ConstructionSS 304
End ProductsMango Puree & Pulp
End PackagingCanned
End ProductPulp/Puree
Also Suitable forTomato
Brix RangeAs per Client
Area Requirement5000 sq feet
Power Consumption50 KW
DesignIndian
Scope of SupplyUnder 30 Days
Installation & CommissioningUnder 10 Days
Operating Voltage350 V
Country of OriginMade in India

Minimum order quantity: 1 Unit

The Foodsure Mango Pulp Processing Machinery is specifically designed to streamline the process of turning fresh mangoes into high-quality mango pulp, which is a versatile ingredient used in various food and beverage applications. This machinery ensures efficient processing while preserving the natural flavor, color, and nutritional value of the mangoes.

Here's a breakdown of the key components and features typically found in Foodsure Mango Pulp Processing Machinery:

  • Mango Washing and Sorting: The process begins with washing and sorting the mangoes to remove any dirt, debris, or damaged fruit. The machinery may include conveyors or washing tanks equipped with sprayers to clean the mangoes thoroughly.
  • Peeling and Deseeding: Once washed, the mangoes are automatically peeled and deseeded to remove the skin and seeds. Specialized mechanisms within the machinery efficiently perform these tasks, ensuring minimal wastage and consistent results.
  • Pulping: After peeling and deseeding, the mangoes are pulped to extract the pulp from the fruit flesh. The machinery may employ different methods for pulping, such as mechanical pulpers or crushers, which break down the mango flesh into a smooth pulp while separating out any fibrous material.
  • Refining and Sieving: The extracted mango pulp may undergo further refinement and sieving to remove any remaining solids or impurities and achieve the desired consistency. This step ensures that the final pulp is smooth and free from any unwanted particles.
  • Pasteurization (Optional): Depending on the intended use and shelf life requirements, the mango pulp may undergo pasteurization to extend its shelf life and ensure microbiological safety. The machinery may include heat exchangers or pasteurization units where the pulp is heated to a specific temperature for a set duration to kill harmful bacteria while preserving flavor and nutritional quality.
  • Packaging: Once processed and pasteurized (if required), the mango pulp is filled into containers such as cans, bottles, or aseptic bags. The machinery is equipped with filling systems that accurately dispense the pulp into the containers, ensuring proper portioning and sealing to maintain product integrity.
  • Cooling and Labeling: After packaging, the mango pulp containers may undergo rapid cooling to reduce the temperature and prevent overcooking. Additionally, labeling systems may be integrated to apply labels with product information, batch codes, and expiration dates to the containers.
  • Quality Control and Safety Features: Throughout the processing cycle, the Foodsure machinery incorporates quality control mechanisms to ensure product consistency and safety. This includes sensors, cameras, and other monitoring devices to detect any abnormalities or defects in the product. Safety features such as pressure relief valves, temperature alarms, and emergency stop mechanisms are also included to protect operators and prevent accidents.

Foodsure Mango Pulp Processing Machinery offers an efficient and hygienic solution for processing mangoes into high-quality pulp, meeting the stringent standards of the food industry while maximizing productivity and minimizing waste.

 

 

 

 

 

 

 

 

Garlic Paste Making Machine Production Plant

₹ 1.10 Lakh /Piece Get Latest Price

Product Brochure
Capacity200 kg / hr
Operation ModeAutomatic
TypeBatch Type
Automation GradeSemi Automatic
Material of ConstructionStainless Steel
Power3 Phase
Also Suitable forGarlic, Tomato
Usage/ApplicationIndustrial
Quantity Per Pack1
Is It ISO CertifiedISO Certified
Country of OriginMade in India

Minimum order quantity: 1 Piece

Garlic Sauce Making Machine Production Factory

 

 

Garlic Sauce Making Machine Production Equipment -- Garlic sauce production consists of many steps ,  usually with special machines to automate & streamline the processes .  Here is a description of the main steps & types of machinery commonly used in a garlic paste plant:

 

 

â Cleaning & sorting: Garlic must be cleaned & sorted before serving .  These steps may include machinery such as field washers ,  dryers ,  & separators . 

 

 

Peeling Machine: Garlic peeling machine is used to remove the skin of garlic cloves .  There are many types of peelers available ,  including dry & wet peelers ,  which use water to make the peeling process easier . 

 

 

-- Cutting & breaking: After peeling ,  garlic cloves are usually chopped .  Cut or grind for easy addition .  Machines such as garlic crushers or choppers can be used for this purpose . 

 

 

â Grinder or Milling Machine: Garlic paste is usually made by grinding or grinding crushed garlic .  This step is usually done using a grinder or stone grinder equipped with a sharp blade . 

 

 

â Mixing & blending: After grinding ,  the garlic paste should be mixed or stirred to obtain a homogeneous consistency .  This can be done using a mixer or blender . 

 

 

â Homogenization: A homogenizer can be used to ensure the garlic paste has a uniform texture & size .  This step is important to obtain a smooth & well--mixed product . 

 

 

â Pasteurization or Sterilization: Pasteurization or sterilization is necessary to extend the shelf life of garlic paste .  This can be done by heat treatment using a pasteurizer or baking . 

 

 

â Collection & Packaging: The final step is to collect the garlic medicine in packaging for packaging & distribution .  Automatic filling machines & packaging equipment such as capping machines & labeling machines are mainly used at this stage . 

 

 

â Quality Control: Throughout the production process ,  quality control can be used to ensure the consistency ,  flavor & safety of the garlic paste .  These include sensors ,  cameras & weighing scales . 

 

 

â Conveyor System: The conveyor system plays an important role in transporting onions to different stages of the production line ,  ensuring that the process is continuous & efficient .   .

Pickle Processing Plant

₹ 1.10 Lakh /unit Get Latest Price

Product Brochure
Capacity(kg)500 kg/hr
Capacity500 kg/hr
Automation GradeAutomatic
TypeBatch Type
MaterialStainless Steel
Machine Power20 KW
DesignIndian made
Unloading MechanismAs Per Client
Frame MaterialSS 304
Voltage Supply450 V
Weight800 kg
Usage/ApplicationIndustrial
Country of OriginMade in India

Minimum order quantity: 01 unit

Pickles Processing Factory

 

Pickles processing has several steps to produce & store the delicious product .  Below is an introduction to the production lines:

 

Selection & distribution of vegetables: carrots ,  cabbage ,  red peppers ,  etc .  Choose fresh vegetables according to their quality & size .  The distribution is consistent with the repair process . 

 

Medication: Wash vegetables thoroughly to remove dirt & germs .  Prepare vegetables for further processing . 

 

Shaping & cutting: Vegetables can be cut to remove unwanted parts .  Depending on the type of pickle ,  cut the vegetables into desired shapes such as spears ,  slices or flowers . 

 

 

 

Pickling or salting: Soak the vegetables in a brine solution or sprinkle them with salt .  This step helps remove excess moisture from the vegetables & start the marinating process . 

 

 

 

Spices & seasonings: Soybeans in liquid seasoning containing vinegar ,  water ,  sugar & various spices .  Spice seeds such as mustard ,  turmeric ,  garlic & chilli peppers are often used as spices . 

Pasteurization or Fermentation: Pickled vegetables can be pasteurised to preserve the product & remove bad products .  illness .  Where possible ,  fermentation allows natural bacteria to produce a distinctive ,  rich flavour . 

 

 

Packaging: Pack vegetables in jars or other containers & add water .  Close the container tightly & prevent contamination . 

 

Quality Control: Use quality control standards including taste ,  texture & appearance .  Monitor pH & acidity for a safe & balanced environment . 

 

Label: Label on the container containing product information ,  nutritional information & other details . 

 

Packaging: Packaged in boxes or other containers suitable for distribution .  Packaging may include additional protection to prevent breakage during shipping . 

 

 

 

Storage: Finished fruit is stored in a controlled environment to maintain quality before distribution . 

 

 

 

Distribution: Packaging baskets are distributed to retailers ,  stores or directly to consumers . 

 

 

Food: End users like to use pickles as a garnish ,  condiment or as an addition to salads & sandwiches . 

 

 

 

There are many types of chutney & each has its own taste ,  preparation method & regional differences . 

 

 

Mango Pickle (Aam Ka Achaar)

 

 

Lemon Pickle (Nimbu Ka Achaar)

 

Mixed Vegetable Pickle (Mixed Achaar)

 

 

Kanju Pickle (Mirch Ka Achaar)

 

 

Karlik Pickle (Lehsun Ka Achaar)

 

 

Sweet Mango Pickle (Meetha Aam Ka Achaar)

 

 

Ginger Pickle (Adrak Ka Achaar)

 

 

Gooseberry Pickle (Amla Ka Achaar)

 

 

Pickle Radish (Mooli Ka Achaar)

 

 

Tamarind Pickle (Imli Ka Achaar


Fruit Juice Machine

₹ 15.10 Lakh /Day Get Latest Price

When processing fruit juices with 25% fruit pulp, the following steps are typically involved:

Fruit Selection: High-quality fruits are selected based on factors such as ripeness, flavor, and nutritional content. The choice of fruits depends on the specific juice flavor and recipe.

Washing and Sorting: The fruits are thoroughly washed to remove dirt, debris, and any surface contaminants. Sorting is done to remove damaged or spoiled fruits.

Extraction: The fruits are then processed to extract the juice and separate it from the pulp. There are several methods for juice extraction, including pressing, enzymatic extraction, or using specialized juicing equipment.

Sugar Syrup Preparation: Artificial juice drinks often contain added sugars to enhance sweetness. A sugar syrup is prepared by dissolving sugar in water, typically in predetermined proportions.

Filtration: The extracted juice is typically passed through filtration systems to remove any remaining solids, fibers, or impurities. Filtration helps in achieving a smooth and clear juice consistency.

Pulp Addition: Once the juice is extracted, the desired amount of fruit pulp (25% in this case) is added back to the juice. The pulp adds texture, flavor, and visual appeal to the juice.

Mixing and Blending: The juice and pulp mixture is blended to ensure proper distribution of the pulp throughout the juice. This step ensures a consistent product with an even distribution of fruit pulp.

Homogenization: The sugar syrup, flavorings, colorings, and other ingredients are mixed together in predetermined proportions. This mixture is then homogenized to ensure uniform distribution of ingredients.

Pasteurization: To ensure product safety and extend shelf life, the juice is pasteurized by heating it to a specific temperature for a certain period. Pasteurization helps to kill any potential harmful microorganisms without significantly affecting the taste and quality of the juice.

Addition of Additives (Optional): Depending on the specific product and brand, certain additives may be added, such as sweeteners (if required), citric acid for acidity adjustment, preservatives to enhance shelf life, and natural or artificial flavors for flavor enhancement. It's important to note that the use of additives may vary based on brand philosophy and local regulations.

Packaging: The juice is then packaged using suitable containers, such as Tetra Pak cartons, PET bottles, or other packaging options mentioned earlier. Proper labeling with relevant information, including ingredients, nutritional content, and manufacturing date, is done on the packaging.

Quality Control: Throughout the processing, various quality control checks are performed to ensure that the juice meets the desired standards in terms of taste, consistency, color, and safety.

 

It's important to note that specific processing techniques may vary among manufacturers and depend on the type of fruit juice being produced. The above steps provide a general overview of the processing involved in fruit juices with 25% fruit pulp.

Fish Canning Machine

    ₹ 20 Lakh /Unit Get Latest Price

    Capacity(kg)100 kg/hr
    Capacity100 kg/hr
    MaterialSS 304
    BrandFoodsure
    Automation GradeSemi Automation
    Machine Power10 KW
    Bottle SizeAs per Requirement
    Weight1000 kg
    Power Source3 Phase Electric
    Voltage440 V
    RangeAs per Requirement
    TechniqueIndian
    Temperature121 C
    Country of OriginMade in India

    Minimum order quantity: 1 Unit

    The Foodsure fish canning processing system is designed to efficiently and safely process fish into canned products, such as canned tuna, salmon, sardines, or other types of fish. This specialized equipment ensures that the fish are properly handled, cooked, and preserved to maintain quality and safety standards throughout the canning process.

    Here's an overview of the key components and features typically found in Foodsure Fish Canning Processing systems:

    • Fish Cleaning and Preparation: The process begins with the cleaning and preparation of the fish. This may involve removing scales, gutting, and washing to ensure the fish are clean and free from contaminants. Automated systems or manual labor may be used for this stage, depending on the scale of production.
    • Cutting and Filleting: Once cleaned, the fish are typically cut and filleted into desired sizes and shapes. Specialized machinery with cutting blades or filleting machines may be used to automate this process, ensuring precision and efficiency.
    • Cooking or Pre-cooking: The fish may undergo cooking or pre-cooking before being canned to ensure proper texture and flavor. This step may involve methods such as steaming, boiling, or grilling, depending on the type of fish and the desired end product.
    • Filling and Sealing: After cooking, the fish are filled into cans along with any additional ingredients such as oil, brine, or sauces. The cans are then sealed to prevent contamination and ensure product integrity. Automated filling and sealing machines are used to streamline this process, ensuring accuracy and efficiency.
    • Sterilization (Retorting): Canned fish products undergo sterilization through a process known as retorting. The filled and sealed cans are loaded into a retort chamber, where they are subjected to high temperatures and pressures for a specified duration. This process effectively kills harmful bacteria and ensures the safety and shelf stability of the canned fish products.
    • Cooling and Labeling: After sterilization, the canned fish products are rapidly cooled to prevent overcooking and ensure product quality. The cans may then be labeled with product information, batch codes, and expiration dates using automated labeling systems.
    • Quality Control and Safety Features: Throughout the processing cycle, Foodsure Fish Canning Processing systems incorporate quality control mechanisms to ensure product consistency and safety. This includes monitoring and testing for factors such as temperature, pressure, and product quality. Safety features such as pressure relief valves, temperature alarms, and emergency stop mechanisms are also included to protect operators and prevent accidents.

    Overall, the Foodsure Fish Canning Processing system offers an efficient and reliable solution for processing fish into canned products, meeting the high standards of quality, safety, and productivity demanded by the food industry.

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    Contact Us

    Himanshu Pratap (Founder)
    Foodsure (A Brand Of Bins & Services)
    17/12, Gali Number 15, Block J , Swaroop Nagar, Munirka, New Delhi - 110042, Delhi, India

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