Foodsure (A Brand Of Bins & Services)

Capacity(Kg/Hr)	100
Production Capacity(kg/hr)	100
Operation Mode	Automatic
Electricity Connection	Three Phase
Motor Power	5 HP
Material of Construction(Contact)	SS 304
Power Consumption	5 Kwh
Surface Finish	SS
Brand	Foodsure
Design	Indian made
Certification	ISO 9001:2015
Fuel	Electric
Warranty	1 Year
Suitable For	Pea Nute Butter
Country of Origin	Made in India

Minimum order quantity: 1 Piece

Peanut Butter Machine

Peanut butter is a spread made from ground  dry roasted peanuts  It is a popular and nutritious food product that is widely consumed around the world  The process of making peanut butter involves grinding roasted peanuts until they form a smooth and creamy paste  Some variations may include additional ingredients like salt  sugar  or oil to enhance flavour and texture

Process 

• Peanut Roasting Machine   : Batch roaster’s working temperature is 200 210 ºC  20 30 minutes  Using a batch roaster will bake some delicious smells 

• ⁠Peeling Machine   : Put the roasted peanuts into peeler to take off the red skin  the double rollers will friction the red skin  the simple cyclone system will suck the redskins  most of them will be put in half piece  then fall to the selecting conveyor  the over roasted peanut kernel is picked up by manual or mechanical

• ⁠Grinding Machine   : Using a grinder to make the second grinding  the fineness of grinding is controlled below 7μm  temperature of grinding is controlled below 68C

• Mixing Tank   : Make the peanut butter more homogeneous

• ⁠Cooling Machine   : The peanut butter after ground should be cooled immediately  The temperature should go down to 45C 

• Vacuum Degasser   : Take out the air from peanut butter

⁠Peanut Butter Filling Machine   : Packing the peanut butter into a bottle  filling quantity can be adjusted

Capacity	500 kg
Automation Grade	Automatic
Material of Construction	SS 304
End Products	MANU PUREE & PULP
End Packaging	Canned
End Product	Pulp/Puree
Also Suitable for	Tomato
Brix Range	As per Client
Area Requirement	5000 sq feet
Power Consumption	50 KW
Design	Indian
Scope of Supply	Under 30 Days
Installation & Commissioning	Under 10 Days
Operating Voltage	350 V
Country of Origin	Made in India

Minimum order quantity: 1 Piece

Mango Pulp Processing Machines

 

Processing & pulping of mangoes involves many steps & many machines are used to process Mango Pulp Processing Machine is used .  This standard is good .  Below is the description of the machines used in mango pulp processing:

 

Separating & Cleaning Machine

 

—Purpose: Remove impurities ,  impurities & spoiled mangoes . 

-- Description: This machine usually includes a conveyor belt for books or a machine for mangoes .  A conveyor belt moves the mangoes through the shower or spray for cleaning . 

 

Peeling machine

 

—Purpose: to remove the peel of the mango . 

-- Description: Mangoes are placed in a machine where knives or razors peel off the skin .  Peeled mangoes are left for further processing . 

Peer

â Purpose: Remove mango seeds or pits . 

----Description: After peeling the mango ,  put the mango through the corer & use a knife or knife to separate the pulp from the seeds . 

 

Meatball Machine

 

---- Purpose: To remove pulp from mango . 

-- Description: Feed the mango halves or slices into the pulp machine to separate the pulp from the peel & fibres .  The resulting mango pulp is harvested for further processing . 

 

Refining Machine

 

-- Purpose: To refine the extracted mango to obtain a smooth texture . 

-- Description: Mango pulp has undergone extensive processing to remove any remaining fibres ,  lumps or coarse particles .  This improves the consistency & quality of the dough . 

 

Pasteurizer

 

-- Purpose: To heat the mango pulp ,  remove harmful bacteria & enzymes & extend its shelf life . 

-- Description: Mango pulp is heated to the right temperature in a pasteurizer & stored for a certain period of time .  Then cool quickly to prevent overcooking . 

 

Filling & Packaging Machine

 

--Purpose: Fill mangoes into boxes & seal for distribution . 

Canning Machine (Optional)

--Usage: It is used to extend the shelf life of canned mangoes . 

--Description: If mango pulp is used in canned products ,  the canning machine can be used to fill & seal the cans under sterile conditions . 

Storage & Cooling Equipment

—Purpose: Store & cool mangoes . 

—Description: After packaging ,  mangoes are transferred to storage & cooling to maintain quality & extend shelf life . 

 

Quality management tools

 

—Purpose: to monitor & ensure the quality of mangoes . 

-- Description: Various devices such as sensors & monitors can be used to measure properties such as colour ,  texture & microbial content to ensure that the final product meets good standards .

Capacity	200 kg / hr
Operation Mode	Automatic
Type	Batch Type
Automation Grade	Semi Automatic
Material of Construction	Stainless Steel
Also Suitable for	Tomato, Garlic
Power	3 Phase
Quantity Per Pack	1
Usage/Application	Industrial
Is It ISO Certified	ISO Certified
Country of Origin	Made in India

Minimum order quantity: 1 Piece

Garlic Sauce Making Machine Production Factory

 

 

Garlic Sauce Making Machine Production Equipment -- Garlic sauce production consists of many steps ,  usually with special machines to automate & streamline the processes .  Here is a description of the main steps & types of machinery commonly used in a garlic paste plant:

 

 

â Cleaning & sorting: Garlic must be cleaned & sorted before serving .  These steps may include machinery such as field washers ,  dryers ,  & separators . 

 

 

Peeling Machine: Garlic peeling machine is used to remove the skin of garlic cloves .  There are many types of peelers available ,  including dry & wet peelers ,  which use water to make the peeling process easier . 

 

 

-- Cutting & breaking: After peeling ,  garlic cloves are usually chopped .  Cut or grind for easy addition .  Machines such as garlic crushers or choppers can be used for this purpose . 

 

 

â Grinder or Milling Machine: Garlic paste is usually made by grinding or grinding crushed garlic .  This step is usually done using a grinder or stone grinder equipped with a sharp blade . 

 

 

â Mixing & blending: After grinding ,  the garlic paste should be mixed or stirred to obtain a homogeneous consistency .  This can be done using a mixer or blender . 

 

 

â Homogenization: A homogenizer can be used to ensure the garlic paste has a uniform texture & size .  This step is important to obtain a smooth & well--mixed product . 

 

 

â Pasteurization or Sterilization: Pasteurization or sterilization is necessary to extend the shelf life of garlic paste .  This can be done by heat treatment using a pasteurizer or baking . 

 

 

â Collection & Packaging: The final step is to collect the garlic medicine in packaging for packaging & distribution .  Automatic filling machines & packaging equipment such as capping machines & labeling machines are mainly used at this stage . 

 

 

â Quality Control: Throughout the production process ,  quality control can be used to ensure the consistency ,  flavor & safety of the garlic paste .  These include sensors ,  cameras & weighing scales . 

 

 

â Conveyor System: The conveyor system plays an important role in transporting onions to different stages of the production line ,  ensuring that the process is continuous & efficient .   .

Capacity	500 kg/hr
Capacity(kg)	500 kg/hr
Automation Grade	Automatic
Type	Batch Type
Material	Stainless Steel
Machine Power	20 KW
Design	Indian made
Unloading Mechanism	As Per Client
Frame Material	SS 304
Voltage Supply	450 V
Weight	800 kg
Usage/Application	Industrial
Country of Origin	Made in India

Minimum order quantity: 01 unit

Pickles Processing Factory

 

Pickles processing has several steps to produce & store the delicious product .  Below is an introduction to the production lines:

 

Selection & distribution of vegetables: carrots ,  cabbage ,  red peppers ,  etc .  Choose fresh vegetables according to their quality & size .  The distribution is consistent with the repair process . 

 

Medication: Wash vegetables thoroughly to remove dirt & germs .  Prepare vegetables for further processing . 

 

Shaping & cutting: Vegetables can be cut to remove unwanted parts .  Depending on the type of pickle ,  cut the vegetables into desired shapes such as spears ,  slices or flowers . 

 

 

 

Pickling or salting: Soak the vegetables in a brine solution or sprinkle them with salt .  This step helps remove excess moisture from the vegetables & start the marinating process . 

 

 

 

Spices & seasonings: Soybeans in liquid seasoning containing vinegar ,  water ,  sugar & various spices .  Spice seeds such as mustard ,  turmeric ,  garlic & chilli peppers are often used as spices . 

Pasteurization or Fermentation: Pickled vegetables can be pasteurised to preserve the product & remove bad products .  illness .  Where possible ,  fermentation allows natural bacteria to produce a distinctive ,  rich flavour . 

 

 

Packaging: Pack vegetables in jars or other containers & add water .  Close the container tightly & prevent contamination . 

 

Quality Control: Use quality control standards including taste ,  texture & appearance .  Monitor pH & acidity for a safe & balanced environment . 

 

Label: Label on the container containing product information ,  nutritional information & other details . 

 

Packaging: Packaged in boxes or other containers suitable for distribution .  Packaging may include additional protection to prevent breakage during shipping . 

 

 

 

Storage: Finished fruit is stored in a controlled environment to maintain quality before distribution . 

 

 

 

Distribution: Packaging baskets are distributed to retailers ,  stores or directly to consumers . 

 

 

Food: End users like to use pickles as a garnish ,  condiment or as an addition to salads & sandwiches . 

 

 

 

There are many types of chutney & each has its own taste ,  preparation method & regional differences . 

 

 

Mango Pickle (Aam Ka Achaar)

 

 

Lemon Pickle (Nimbu Ka Achaar)

 

Mixed Vegetable Pickle (Mixed Achaar)

 

 

Kanju Pickle (Mirch Ka Achaar)

 

 

Karlik Pickle (Lehsun Ka Achaar)

 

 

Sweet Mango Pickle (Meetha Aam Ka Achaar)

 

 

Ginger Pickle (Adrak Ka Achaar)

 

 

Gooseberry Pickle (Amla Ka Achaar)

 

 

Pickle Radish (Mooli Ka Achaar)

 

 

Tamarind Pickle (Imli Ka Achaar

When processing fruit juices with 25% fruit pulp, the following steps are typically involved:

Fruit Selection: High-quality fruits are selected based on factors such as ripeness, flavor, and nutritional content. The choice of fruits depends on the specific juice flavor and recipe.

Washing and Sorting: The fruits are thoroughly washed to remove dirt, debris, and any surface contaminants. Sorting is done to remove damaged or spoiled fruits.

Extraction: The fruits are then processed to extract the juice and separate it from the pulp. There are several methods for juice extraction, including pressing, enzymatic extraction, or using specialized juicing equipment.

Sugar Syrup Preparation: Artificial juice drinks often contain added sugars to enhance sweetness. A sugar syrup is prepared by dissolving sugar in water, typically in predetermined proportions.

Filtration: The extracted juice is typically passed through filtration systems to remove any remaining solids, fibers, or impurities. Filtration helps in achieving a smooth and clear juice consistency.

Pulp Addition: Once the juice is extracted, the desired amount of fruit pulp (25% in this case) is added back to the juice. The pulp adds texture, flavor, and visual appeal to the juice.

Mixing and Blending: The juice and pulp mixture is blended to ensure proper distribution of the pulp throughout the juice. This step ensures a consistent product with an even distribution of fruit pulp.

Homogenization: The sugar syrup, flavorings, colorings, and other ingredients are mixed together in predetermined proportions. This mixture is then homogenized to ensure uniform distribution of ingredients.

Pasteurization: To ensure product safety and extend shelf life, the juice is pasteurized by heating it to a specific temperature for a certain period. Pasteurization helps to kill any potential harmful microorganisms without significantly affecting the taste and quality of the juice.

Addition of Additives (Optional): Depending on the specific product and brand, certain additives may be added, such as sweeteners (if required), citric acid for acidity adjustment, preservatives to enhance shelf life, and natural or artificial flavors for flavor enhancement. It's important to note that the use of additives may vary based on brand philosophy and local regulations.

Packaging: The juice is then packaged using suitable containers, such as Tetra Pak cartons, PET bottles, or other packaging options mentioned earlier. Proper labeling with relevant information, including ingredients, nutritional content, and manufacturing date, is done on the packaging.

Quality Control: Throughout the processing, various quality control checks are performed to ensure that the juice meets the desired standards in terms of taste, consistency, color, and safety.

 

It's important to note that specific processing techniques may vary among manufacturers and depend on the type of fruit juice being produced. The above steps provide a general overview of the processing involved in fruit juices with 25% fruit pulp.

Capacity(kg)	200 kg/hr
Capacity	200 kg/hr
Material	SS 304
Brand	Foodsure
Machine Power	20 KW
Automation Grade	Semi Automation
Weight	1000 kg
Bottle Size	As per Requirement
Power Source	3 Phase Electric
Range	As per Requirement
Voltage	440 V
Technique	Indian
Temperature	121 C
Country of Origin	Made in India

Minimum order quantity: 1 Project

Fish Canning Machine

Canned fish processing involves several machines to handle tasks from raw material preparation to the final packaging  Here is a description of machines typically used in canned fish processing   :

• Fish Cleaning Machine  Function   : Removes scales and entrails from the fish Description   : This machine employs brushes  water jets  and sometimes knives to clean and gut the fish  ensuring it's ready for further processing 

• Filleting Machine  Function   : Cuts fish into fillets Description   : Depending on the design  these machines use blades and cutting mechanisms to efficiently separate fillets from the fish carcass 

• Skin Removal Machine   :Function   : Removes the skin from fish fillets Description   : Utilising mechanical or water assisted methods  this machine ensures the removal of fish skin  improving the texture of the final product 

• Steam Cooker   :Function   : Cooks the fish to a specific temperature Description   : Steam cookers use steam to heat the fish evenly  ensuring proper cooking for canned products 

• Pre cooling Tank   :Function   : Rapidly cools the cooked fish Description   : After cooking  this tank uses a cooling system to lower the temperature of the fish quickly  preventing overcooking and maintaining product quality 

• Filling Machine   :Function   : Fills cans with cooked fish Description   : This machine accurately dispenses the cooked fish into cans  ensuring uniform filling and precise portion control 

• Brine/Sauce Preparation System   :Function   : Mixes and prepares brine or sauce Description   : This system combines ingredients to create the brine or sauce that will be added to the canned fish for flavour and preservation 

• Capping/Seaming Machine   :Function   : Seals cans with lids Description   : These machines securely cap and seam the cans  creating an airtight seal to preserve the fish 

• Retort Machine   :Function   : Applies heat to sterilise canned fish Description   : The retort machine subjects the sealed cans to high temperatures  eliminating microorganisms and ensuring the safety and shelf stability of the canned fish 

• Cooling System   :Function   : Rapidly cools cans after sterilization Description   : This system quickly cools the canned fish  preventing overcooking and ensuring the preservation of product quality 

• Labelling Machine   :Function   : Applies labels with product information Description   : Labelling machines accurately apply labels to cans  providing essential information for consumers 

• Packaging Machine   :Function   : Packs cans into boxes for distribution Description   : Packaging machines efficiently arrange and pack cans into boxes  preparing them for distribution 

These machines  when integrated into a comprehensive production line  contribute to the efficient and quality processing of canned fish for consumers worldwide