Protein Bar Plant

Leading Manufacturer of protein bar processing plant, protein bar making machine, protein bar plant setup, protein bar machine and fruit bar machine from New Delhi.

Protein Bar processing Plant

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₹ 40 Lakh /Unit Get Latest Price

Product Brochure
CapacityAs per requirment
Automation GradeAutomatic
ApplicationMixing
Machine Power10 kw
MaterialStainless Steel 304
Type Of MachinesEnergy bar Making
Voltage440V
Frequency50 Hz
Country of OriginMade in India

Minimum order quantity: 1 Unit

Foodsure protein bar processing plant involves a meticulous selection of machinery to ensure efficient production while maintaining quality and safety standards. Below is a detailed description of the machines typically found in such a facility.

  • Mixers: Mixers are essential for blending ingredients uniformly. High-capacity industrial mixers are used to combine dry ingredients such as protein powders, oats, and flavorings with liquid ingredients like honey, syrup, or nut butter. These mixers may include paddle mixers, ribbon blenders, or planetary mixers, depending on the batch size and recipe requirements.
  • Extruders: Extruders play a crucial role in shaping the protein bar mixture into a desired form. They extrude the blended ingredients through a die to create a consistent shape and size for the bars. Single-screw or twin-screw extruders are commonly used in protein bar production, offering flexibility in texture and density control.
  • Ovens: Ovens are used to bake or heat-treat the protein bars, providing them with the desired texture and flavor while ensuring food safety by eliminating any microbial contamination. Continuous belt ovens or batch ovens with precise temperature and humidity controls are employed to achieve consistent baking results.
  • Cooling Conveyors: After baking, protein bars need to be rapidly cooled to room temperature to prevent moisture retention and maintain shelf stability. Cooling conveyors with adjustable speed and airflow facilitate efficient cooling while maintaining product integrity.
  • Cutting and Forming Equipment: Once cooled, protein bars are often cut into individual portions and shaped into the final desired form. Cutting machines equipped with blades or wires slice the bars to the desired length, while forming equipment may shape them into squares, rectangles, or other shapes as per the product specifications.
  • Packaging Machines: Packaging machines automate the process of wrapping individual protein bars or placing them into larger containers for retail sale. Depending on the packaging material and format (e.g., flow wrap, pouches, trays), equipment such as flow wrappers, vertical form-fill-seal machines, or cartoners may be used.
  • Labeling Systems: Labeling systems apply product labels with essential information such as ingredients, nutrition facts, allergen warnings, and barcodes. Automatic label applicators or printing systems ensure accurate and consistent labeling while complying with regulatory requirements.
  • Metal Detectors/X-ray Inspection Systems: Metal detectors or X-ray inspection systems are employed to detect and remove any metal contaminants that may have inadvertently entered the production line during processing. These systems ensure product safety and compliance with food safety regulations.
  • Quality Control Equipment: Quality control equipment such as moisture analyzers, texture analyzers, and colorimeters are used to monitor and verify product quality parameters throughout the production process. Regular testing ensures consistency and adherence to quality standards.
  • Sanitation Equipment: Sanitation is critical in food processing to prevent cross-contamination and ensure product safety. Equipment such as CIP (Clean-in-Place) systems, foamers, and sanitizing tunnels are used to clean and sanitize production equipment and facilities effectively.
  • Material Handling Equipment: Material handling equipment such as conveyors, lifts, and bins facilitate the movement of ingredients, intermediate products, and finished goods throughout the production facility. These systems optimize workflow efficiency and minimize manual handling.

 

 

 

 

 

 

 

 

Protein Bar Making Machine

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₹ 10 Lakh /unit Get Latest Price

Product Brochure
Frequency50 Hz
Power SourceElectric
Voltage380 V
MaterialStainless Steel 304
Warranty1Year
Screw Diameter75 mm
Power Consumption9 kW
BrandFoodsure
Dimension1300 x 7000 x 1800 mm (L x W x H)
Country of OriginMade in India

Minimum order quantity: 1 unit

Designing a protein bar production line for Foodsure involves integrating a range of specialized machinery to efficiently produce high-quality protein bars that meet the company's standards for taste, texture, and nutritional content. Below, I'll describe each component of the production line in detail, encompassing everything from ingredient mixing to packaging.

  • Ingredient Mixing and Preparation: The first step in producing protein bars is to mix and prepare the ingredients. This stage involves combining dry ingredients like protein powders, oats, grains, nuts, and seeds with liquid ingredients such as binders (e.g., honey, syrup, or nut butter) and flavorings.
  • Forming and Shaping: Once the ingredients are thoroughly mixed, the next step is to form and shape the protein bar mixture into the desired shape and size. Foodsure's protein bar machine may utilize extruders, depositor machines, or molding equipment to achieve this. Extruders are commonly used to shape the mixture into uniform bars by forcing it through a die of the desired shape.
  • Baking or Drying: After forming, the protein bars may undergo a baking or drying process to set their shape and texture. This step is crucial for removing excess moisture and achieving the desired consistency. Foodsure's protein bar machine may utilize continuous belt ovens, convection ovens, or infrared drying systems for this purpose.
  • Cooling and Conditioning: Once baked or dried, the protein bars need to be rapidly cooled to room temperature to prevent moisture retention and maintain their shelf stability. Foodsure's protein bar machine may incorporate cooling conveyors or ambient air cooling systems for this purpose. Cooling conveyors transport the bars through a controlled environment where they are exposed to ambient air or chilled air to facilitate rapid cooling. This step is essential for preserving the texture and quality of the protein bars before packaging.
  • Cutting and Packaging: After cooling, the protein bars are typically cut into individual portions and packaged for distribution. Foodsure's protein bar machine may include cutting and packaging equipment such as automated cutters, wrappers, and sealing machines. Automated cutters equipped with blades or wires slice the bars into uniform portions, while wrappers encase each bar in packaging material such as wrappers, pouches, or trays. Sealing machines then seal the packaging to ensure product freshness and integrity.
  • 6. Quality Control and Assurance: Throughout the production process, Foodsure's protein bar machine must adhere to strict quality control and assurance protocols to ensure the consistency, safety, and quality of the finished product. This includes regular inspections of raw materials, in-process testing of product parameters, and final product analysis. Quality control measures may involve sensory evaluation, texture analysis, and microbiological testing to verify compliance with food safety standards and regulatory requirements.
  • Scaling Production and Flexibility: As Foodsure's protein bar business grows, it may need to scale production to meet increasing demand or adapt to changing market trends. The protein bar machine should be designed with scalability and flexibility in mind, allowing for easy expansion or modification of production capacity and capabilities. This may involve investing in additional equipment, optimizing workflow processes, or incorporating modular design features that accommodate future upgrades or changes in production requirements.

Designing a protein bar machine for Foodsure involves integrating a range of specialized equipment to efficiently produce high-quality protein bars.

 

 

 

 

 

 

 

 

Protein Bar Plant Setup

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₹ 40 Lakh /Unit Get Latest Price

Product Brochure
Service LocationPan India
Project Duration30 Days
Power SourceElectric
Type Of Service ProviderSetup Consultancy
Preferred LocationPan India
Mode Of ServiceOffline / Online
Voltage440V

Minimum order quantity: 1 Unit

Foodsure protein bar processing plant involves a meticulous selection of machinery to ensure efficient production while maintaining quality and safety standards. Below is a detailed description of the machines typically found in such a facility.

  • Mixers: Mixers are essential for blending ingredients uniformly. High-capacity industrial mixers are used to combine dry ingredients such as protein powders, oats, and flavorings with liquid ingredients like honey, syrup, or nut butter. These mixers may include paddle mixers, ribbon blenders, or planetary mixers, depending on the batch size and recipe requirements.
  • Extruders: Extruders play a crucial role in shaping the protein bar mixture into a desired form. They extrude the blended ingredients through a die to create a consistent shape and size for the bars. Single-screw or twin-screw extruders are commonly used in protein bar production, offering flexibility in texture and density control.
  • Ovens: Ovens are used to bake or heat-treat the protein bars, providing them with the desired texture and flavor while ensuring food safety by eliminating any microbial contamination. Continuous belt ovens or batch ovens with precise temperature and humidity controls are employed to achieve consistent baking results.
  • Cooling Conveyors: After baking, protein bars need to be rapidly cooled to room temperature to prevent moisture retention and maintain shelf stability. Cooling conveyors with adjustable speed and airflow facilitate efficient cooling while maintaining product integrity.
  • Cutting and Forming Equipment: Once cooled, protein bars are often cut into individual portions and shaped into the final desired form. Cutting machines equipped with blades or wires slice the bars to the desired length, while forming equipment may shape them into squares, rectangles, or other shapes as per the product specifications.
  • Packaging Machines: Packaging machines automate the process of wrapping individual protein bars or placing them into larger containers for retail sale. Depending on the packaging material and format (e.g., flow wrap, pouches, trays), equipment such as flow wrappers, vertical form-fill-seal machines, or cartoners may be used.
  • Labeling Systems: Labeling systems apply product labels with essential information such as ingredients, nutrition facts, allergen warnings, and barcodes. Automatic label applicators or printing systems ensure accurate and consistent labeling while complying with regulatory requirements.
  • Metal Detectors/X-ray Inspection Systems: Metal detectors or X-ray inspection systems are employed to detect and remove any metal contaminants that may have inadvertently entered the production line during processing. These systems ensure product safety and compliance with food safety regulations.
  • Quality Control Equipment: Quality control equipment such as moisture analyzers, texture analyzers, and colorimeters are used to monitor and verify product quality parameters throughout the production process. Regular testing ensures consistency and adherence to quality standards.
  • Sanitation Equipment: Sanitation is critical in food processing to prevent cross-contamination and ensure product safety. Equipment such as CIP (Clean-in-Place) systems, foamers, and sanitizing tunnels are used to clean and sanitize production equipment and facilities effectively.
  • Material Handling Equipment: Material handling equipment such as conveyors, lifts, and bins facilitate the movement of ingredients, intermediate products, and finished goods throughout the production facility. These systems optimize workflow efficiency and minimize manual handling.

 

 

 

 

 

 

 

 

Protein Bar Machine

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₹ 10 Lakh /Unit Get Latest Price

CapacityAs per requirment
Automation GradeSemi-Automatic
ApplicationMixing
Machine Power10 kw
MaterialStainless Steel 304
Frequency50 Hz
Voltage440V
Country of OriginMade in India

Minimum order quantity: 1 Unit

Designing a protein bar production line for Foodsure involves integrating a range of specialized machinery to efficiently produce high-quality protein bars that meet the company's standards for taste, texture, and nutritional content. Below, I'll describe each component of the production line in detail, encompassing everything from ingredient mixing to packaging.

  • Ingredient Mixing and Preparation: The first step in producing protein bars is to mix and prepare the ingredients. This stage involves combining dry ingredients like protein powders, oats, grains, nuts, and seeds with liquid ingredients such as binders (e.g., honey, syrup, or nut butter) and flavorings.
  • Forming and Shaping: Once the ingredients are thoroughly mixed, the next step is to form and shape the protein bar mixture into the desired shape and size. Foodsure's protein bar machine may utilize extruders, depositor machines, or molding equipment to achieve this. Extruders are commonly used to shape the mixture into uniform bars by forcing it through a die of the desired shape.
  • Baking or Drying: After forming, the protein bars may undergo a baking or drying process to set their shape and texture. This step is crucial for removing excess moisture and achieving the desired consistency. Foodsure's protein bar machine may utilize continuous belt ovens, convection ovens, or infrared drying systems for this purpose.
  • Cooling and Conditioning: Once baked or dried, the protein bars need to be rapidly cooled to room temperature to prevent moisture retention and maintain their shelf stability. Foodsure's protein bar machine may incorporate cooling conveyors or ambient air cooling systems for this purpose. Cooling conveyors transport the bars through a controlled environment where they are exposed to ambient air or chilled air to facilitate rapid cooling. This step is essential for preserving the texture and quality of the protein bars before packaging.
  • Cutting and Packaging: After cooling, the protein bars are typically cut into individual portions and packaged for distribution. Foodsure's protein bar machine may include cutting and packaging equipment such as automated cutters, wrappers, and sealing machines. Automated cutters equipped with blades or wires slice the bars into uniform portions, while wrappers encase each bar in packaging material such as wrappers, pouches, or trays. Sealing machines then seal the packaging to ensure product freshness and integrity.
  • 6. Quality Control and Assurance: Throughout the production process, Foodsure's protein bar machine must adhere to strict quality control and assurance protocols to ensure the consistency, safety, and quality of the finished product. This includes regular inspections of raw materials, in-process testing of product parameters, and final product analysis. Quality control measures may involve sensory evaluation, texture analysis, and microbiological testing to verify compliance with food safety standards and regulatory requirements.
  • Scaling Production and Flexibility: As Foodsure's protein bar business grows, it may need to scale production to meet increasing demand or adapt to changing market trends. The protein bar machine should be designed with scalability and flexibility in mind, allowing for easy expansion or modification of production capacity and capabilities. This may involve investing in additional equipment, optimizing workflow processes, or incorporating modular design features that accommodate future upgrades or changes in production requirements.

Designing a protein bar machine for Foodsure involves integrating a range of specialized equipment to efficiently produce high-quality protein bars.

 

 

 

 

 

 

 

 

Fruit Bar Machine

₹ 20 Lakh /Unit Get Latest Price

Product Brochure
Dimensions1300 x 7000 x 1800 mm (L x W x H)
Frequency50 Hz
Voltage380 V
Power Consumption10 Kw
Warranty1 Year
MaterialStainless Steel 304
Core ComponentsBearing
Screw Diameter75 mm
BrandFoodsure
Country of OriginMade in India

Minimum order quantity: 1 Unit

Designing a fruit bar processing line for Foodsure involves selecting specialized machinery to efficiently process fruit into bars while preserving their natural flavors and nutrients. Here's a detailed description of the machines typically used in such a facility:

 

  • Fruit Washing and Sorting System: This system comprises equipment for washing and sorting fruits to remove dirt, debris, and defective pieces. It may include fruit washers, brushes, and sorting conveyors equipped with sensors and cameras to ensure only high-quality fruits are used in production.
  • Fruit Pureeing or Milling Machines: Fruit pureeing or milling machines are used to process washed and sorted fruits into a smooth, uniform paste or pulp. These machines may employ blades, crushers, or milling heads to break down the fruits while preserving their natural texture and flavor.
  • Mixers: Mixers are essential for blending the fruit puree with other ingredients such as sweeteners, binders, and flavorings to create the desired fruit bar recipe. High-speed mixers with paddle or ribbon agitators ensure thorough mixing while maintaining product integrity.
  • Extruders or Forming Equipment: Extruders or forming equipment shape the blended fruit mixture into the desired bar form. Depending on the desired texture and shape, single-screw or twin-screw extruders, as well as forming machines equipped with molds or dies, may be used to produce fruit bars with consistent size and shape.
  • Drying or Dehydrating Equipment: Drying or dehydrating equipment removes moisture from the fruit bars to enhance shelf stability and preserve their natural flavor and nutrients. Convection ovens, vacuum dryers, or freeze-drying machines may be employed to gently remove moisture while maintaining product quality.
  • Cutting and Slicing Machines: Once dried, fruit bars are typically cut or sliced into individual portions. Cutting and slicing machines equipped with blades or wires ensure precise portioning while maintaining the integrity of the bars.
  • Packaging Machines: Packaging machines automate the process of wrapping individual fruit bars or packaging them into larger containers for retail sale. Flow wrappers, vertical form-fill-seal machines, or pouch fillers may be used depending on the packaging format and material.
  • Labeling Systems: Labeling systems apply product labels with essential information such as ingredients, nutrition facts, allergen warnings, and barcodes. Automatic label applicators or printing systems ensure accurate and consistent labeling while complying with regulatory requirements.
  • Metal Detectors/X-ray Inspection Systems: Metal detectors or X-ray inspection systems are employed to detect and remove any metal contaminants that may have inadvertently entered the production line during processing. These systems ensure product safety and compliance with food safety regulations.
  • Quality Control Equipment: Quality control equipment such as moisture analyzers, texture analyzers, and colorimeters are used to monitor and verify product quality parameters throughout the production process. Regular testing ensures consistency and adherence to quality standards.
  • Sanitation Equipment: Sanitation is critical in food processing to prevent cross-contamination and ensure product safety. Equipment such as CIP (Clean-in-Place) systems, foamers, and sanitizing tunnels are used to clean and sanitize production equipment and facilities effective.

 

By integrating these specialized machines into a cohesive production line, Foodsure can efficiently process fruits into delicious and nutritious fruit bars while meeting stringent quality and safety standards.

 

 

 

 

 

 

 

 

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Contact Us

Himanshu Pratap (Founder)
Foodsure (A Brand Of Bins & Services)
17/12, Gali Number 15, Block J , Swaroop Nagar, Munirka, New Delhi - 110042, Delhi, India

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