Tomato Paste & Puree Making Machine

Our range of products include automatic tomato sauce processing plant, tomato puree and ketchup making plant, tomato ketchup plant and tomato ketchup & sauce making machine.

Automatic Tomato Sauce Processing Plant

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₹ 10 Lakh /Unit Get Latest Price

Product Brochure
CapacityAS per requirment
Material of ConstructionStainless Steel 304
End ProductsSauce and Ketchup
End PackagingPouches
Automation GradeAutomatic
Voltage420V
Frequency50 Hz
Country of OriginMade in India

Minimum order quantity: 1 Unit

The Foodsure Tomato Sauce Processing Machine is a specialized piece of equipment designed for efficiently producing tomato sauce on an industrial scale. Here's a description of its features and functionalities:

  • Tomato Washing and Sorting: The process begins with washing and sorting fresh tomatoes to remove any dirt, debris, or defective fruits. This ensures that only high-quality tomatoes are used in the production process.
  • Crushing and Pulping: The washed and sorted tomatoes are then fed into the machine, where they undergo crushing and pulping. This process breaks down the tomatoes into a smooth pulp, separating the skin and seeds from the flesh.
  • Heating and Cooking: The tomato pulp is heated and cooked to enhance flavor, reduce moisture content, and achieve the desired consistency for tomato sauce. Heating also helps in deactivating enzymes and microbial pathogens present in the raw tomatoes.
  • Seasoning and Flavoring: Ingredients such as sugar, vinegar, salt, herbs, and spices are added to the cooked tomato pulp to create the characteristic taste and aroma of tomato sauce. The machine ensures thorough mixing and uniform distribution of these ingredients.
  • Homogenization and Emulsification: The tomato sauce mixture undergoes homogenization to achieve a smooth and uniform texture. This step ensures that the sauce has a consistent viscosity and appearance, free from any lumps or separation of ingredients.
  • Pasteurization: The processed tomato sauce is then pasteurized to ensure its safety and extend its shelf life. Pasteurization involves heating the sauce to a specific temperature for a predetermined time to eliminate any harmful bacteria or microorganisms.
  • Packaging: Once pasteurized, the tomato sauce is ready for packaging. The machine can be equipped with various packaging options, including bottles, jars, pouches, or cans, depending on the requirements of the manufacturer.
  • Labeling and Coding: After packaging, labels containing product information, branding, and expiry dates are applied to the containers. Coding machines may also imprint batch numbers or production dates for traceability and quality control purposes.
  • Quality Control: Throughout the production process, the machine incorporates quality control measures to ensure that the tomato sauce meets safety, regulatory, and quality standards. This may include monitoring parameters such as pH levels, viscosity, color, taste, and microbial counts.
  • Cleaning and Sanitization: After production, the machine undergoes thorough cleaning and sanitization to prevent cross-contamination and maintain hygiene standards for subsequent batches.

Overall, the Foodsure Tomato Sauce Processing Machine is designed to streamline the production process, ensure consistency in product quality, and meet the high demands of the tomato sauce market. It offers efficiency, reliability, and versatility to food manufacturers in the production of this popular condiment.

 

 

 

 

 

 

 

 

 

Tomato Puree And Ketchup Making Plant

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₹ 10 Lakh /Piece Get Latest Price

Product Brochure
CapacityAs per requirment
Material of ConstructionStainless Steel 304
End ProductPulp/Puree
End ProductsSauce and Ketchup
Automation GradeFully Automatic & Semi Automatic
End PackagingVacuum Packed
Suitable forTomato

Minimum order quantity: 1 Piece

The Foodsure tomato ketchup and puree processing machine is a specialized piece of equipment designed to efficiently produce tomato ketchup and puree from fresh tomatoes. Here's a description of the machine and its functionalities:

  • Tomato Washing and Sorting: The process begins with washing and sorting the fresh tomatoes to remove dirt, debris, and defective fruits. This ensures that only high-quality tomatoes are used in the production process.

  • Crushing and Pulping: The tomatoes are then crushed and pulped to break them down into a homogeneous mixture. This step separates the tomato pulp from the skin and seeds, creating a smooth consistency suitable for ketchup and puree production.

  • Heating and Cooking: The tomato pulp is heated and cooked to enhance flavor, reduce moisture content, and achieve the desired consistency. This step is crucial for developing the characteristic taste and texture of ketchup and puree.

  • Seasoning and Flavoring: Ingredients such as sugar, vinegar, salt, and spices are added to the cooked tomato pulp to create the distinctive flavor profile of ketchup. For puree production, the seasoning may be minimal or omitted altogether, depending on the intended use of the product.

  • Homogenization and Mixing: The tomato mixture is homogenized and mixed thoroughly to ensure uniform distribution of ingredients and consistency in the final product.

  • Pasteurization: The ketchup or puree is pasteurized to eliminate any harmful bacteria and prolong shelf life. This involves heating the product to a specific temperature for a set period before rapid cooling.

  • Packaging: The processed ketchup or puree is then packaged into containers such as bottles, jars, or sachets. Depending on the production scale and requirements, the packaging process may be manual or automated.

  • Labeling and Coding: Labels containing product information, branding, and expiry dates are applied to the packaging. Coding machines may also imprint batch numbers or production dates for traceability purposes.

  • Quality Control: Throughout the production process, quality control measures are implemented to ensure that the ketchup or puree meets safety, regulatory, and quality standards. This may include testing for pH levels, viscosity, color, and taste.

  • Cleaning and Sanitization: After production, the equipment is thoroughly cleaned and sanitized to prevent cross-contamination and maintain hygiene standards for subsequent batches.

Foodsure tomato ketchup and puree processing machine are designed to streamline the production process, ensure product consistency, and meet the high-quality standards demanded by consumers. It offers efficiency, reliability, and versatility to food manufacturers in the production of these popular tomato-based condiments.

Tomato Ketchup Plant

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₹ 10 Lakh /Unit Get Latest Price

Product Brochure
Type Of Service ProviderFood Processing Machine
Type Of Industry BusinessFood Industry
Land LocationPan India
Motor Power25 HP
Frequency50 Hz
Voltage420V
Country of OriginMade in India

Minimum order quantity: 1 Unit

The semi-automatic tomato ketchup machine is a versatile and efficient piece of equipment designed to streamline the production of tomato ketchup in medium to large-scale food processing facilities.

1. Raw Material Handling System:

  • The machine is equipped with a raw material handling system to handle fresh tomatoes. This system typically includes a conveyor belt or feeding mechanism to transport the tomatoes to the processing line.

2. Washing and Sorting:

  • The tomatoes are washed and sorted to remove any debris or foreign particles before processing. This ensures that only clean and high-quality tomatoes are used in the ketchup production process.

3. Cutting and Pulping:

  • After washing and sorting, the tomatoes are fed into a cutting and pulping unit. In this stage, the tomatoes are chopped or crushed to extract the pulp, which forms the base of the ketchup.

4. Cooking and Reduction:

  • The pulped tomatoes are then transferred to a cooking vessel or kettle where they are heated to a specific temperature. This cooking process helps to develop the flavor of the tomatoes and reduces the moisture content, resulting in a thicker consistency.

5. Seasoning and Mixing:

  • Once cooked, the tomato pulp is seasoned with ingredients such as vinegar, sugar, salt, and spices to achieve the desired flavor profile. The machine may feature automated dosing systems to ensure precise measurement and consistent mixing.

6. Pasteurization:

  • After seasoning and mixing, the ketchup undergoes pasteurization to ensure food safety and extend shelf life. The pasteurization process involves heating the ketchup to a specific temperature for a set period to kill any harmful bacteria.

7.Filling and Packaging:

  • Once pasteurized, the ketchup is filled into bottles, jars, or other containers using a semi-automatic filling machine. Operators may manually control the filling process, adjusting the fill level as needed to ensure accuracy.
    8. Labeling and Sealing:
  • After filling, the containers are labeled with product information and sealed to maintain freshness. While labeling and sealing may require manual intervention, the machine may feature semi-automatic labeling and sealing equipment to streamline the process.

Semi-Automatic Tomato Ketchup Machine:

  • Efficiency: The semi-automatic design streamlines the ketchup production process, reducing the need for manual labor and increasing overall efficiency.
  • Flexibility: This machine is suitable for medium to large-scale operations, offering flexibility to adjust production volumes and accommodate changing demand.
  • Quality Control: Semi-automatic machines allow operators to closely monitor the production process, ensuring that quality standards are met consistently.
  • Cost-Effectiveness: Compared to fully automated systems, semi-automatic machines offer a more cost-effective solution for medium to large-scale ketchup production.
  • Ease of Operation: While some manual intervention is required, semi-automatic machines are designed to be user-friendly, requiring minimal training for operators.

The semi-automatic tomato ketchup machine offers a balance between automation and manual control, making it an ideal choice for medium to large-scale food processing facilities seeking to optimize ketchup production efficiency while maintaining quality standards.

Tomato Ketchup & Sauce Making Machine

₹ 10 Lakh /Piece Get Latest Price

CapacityMore than 2000 kg/hr
Operation ModeAutomatic
Type Of MachinesSemi Automatic & Fully Automatic
Body MaterialStainless Steel 304
Country of OriginMade in India

Minimum order quantity: 1 Piece

The Foodsure tomato ketchup processing machine is designed to streamline and automate the production of tomato ketchup. It incorporates cutting-edge technology and features tailored specifically for the ketchup manufacturing process. Below are some key components and features of the Foodsure machine:

  • Raw Material Handling System: The Foodsure machine includes a robust system for washing, sorting, and chopping tomatoes. Advanced sensors and sorting mechanisms ensure that only high-quality tomatoes are used in the process.
  • Cooking Vats or Kettles: Large-capacity cooking vats or kettles are integrated into the Foodsure machine for efficiently cooking the tomato pulp. These vessels are equipped with heating elements and temperature controls to ensure precise cooking.
  • Pulping and Refining Mechanism: After cooking, the tomato pulp is passed through a pulping and refining mechanism to remove seeds, skins, and other undesirable components. This step is crucial for achieving the smooth texture characteristic of high-quality ketchup.
  • Seasoning and Mixing Unit: The Foodsure machine features a precise seasoning and mixing unit where vinegar, sugar, salt, and spices are added to the tomato pulp. Automated dosing systems ensure accurate proportions, leading to consistent flavor profiles batch after batch.
  • Pasteurization System: To ensure food safety and extend shelf life, the ketchup mixture undergoes pasteurization in the Foodsure machine. State-of-the-art heating and cooling systems maintain optimal temperatures for pasteurization while minimizing energy consumption.
  • Packaging Equipment: Once the ketchup has been processed and pasteurized, the Foodsure machine facilitates seamless packaging into bottles, jars, or other containers. Various packaging formats and sizes can be accommodated to meet diverse market needs.

Why Choose Foodsure?

Foodsure tomato ketchup processing machine, let's consider why it might be the preferred choice for food manufacturers and processors:

  • Reliability: Foodsure has established a reputation for producing high-quality food processing equipment known for its reliability and durability. Manufacturers can trust Foodsure machines to perform consistently and efficiently, minimizing downtime and maximizing productivity.
  • Customization Options: The Foodsure tomato ketchup processing machine can be customized to suit the specific requirements of each manufacturer. Whether it's adjusting processing parameters, integrating additional features, or modifying the layout, Foodsure offers flexibility to meet diverse production needs.
  • Efficiency and Cost Savings: By automating the tomato ketchup production process, the Foodsure machine significantly reduces labor costs and increases overall efficiency.
  • Quality Assurance: Foodsure prioritizes quality assurance throughout the design and manufacturing process.
  • Technical Support and Service: Foodsure provides comprehensive technical support and service to its customers, ensuring smooth installation, operation, and maintenance of its machines.
  • Innovation and Technology: Foodsure is committed to innovation and continually invests in research and development to enhance its products. The tomato ketchup processing machine incorporates the latest technological advancement.

Foodsure tomato ketchup processing machine offers a comprehensive solution for food manufacturers seeking to streamline and automate their production processes. With its advanced features, customization options, and reputation for reliability, Foodsure stands out as a leading choice in the industry.

 

 

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Himanshu Pratap (Founder)
Foodsure (A Brand Of Bins & Services)
17/12, Gali Number 15, Block J , Swaroop Nagar, Munirka, New Delhi - 110042, Delhi, India

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