Foodsure (A Brand Of Bins & Services)

Other specialization	Food Production System
Land Location	Pan India
Display	Turnkey Project
Mode Of Service	Offline/Online
Duration	35 Days
Material	Stainless Steel

Minimum order quantity: 1 Plant

Cornflakes Plant Setup

 

Setting up a corn flakes plant requires a number of different machines and equipment  each of which plays a critical role in the production process 

List of machines 

• Cleaning and Dehulling Machine   : This machine is used to clean and dehull the raw corn before processing it into corn flakes 

 

• Corn Milling Machine   : This machine grinds the cleaned corn into a fine powder or meal  which is then used in the corn flakes production process 

 

• Cooker Extruder Machine   : This machine is used to cook and extrude the corn meal into the desired shape and size of the corn flakes 

 

• Flaking Machine   : This machine flattens the extruded corn meal into thin flakes and then toasts them to give them the desired texture and flavour 

 

• Drying Machine   : This machine is used to dry the toasted corn flakes to remove any residual moisture and make them crispy and shelf stable 

 

• Packaging Machine   : This machine is used to package the corn flakes into bags or boxes for distribution to retailers and consumers 

• TYPES of Plant 

 

• Multigrain Plant   : This type of plant is used to produce corn flakes with a variety of grains  such as wheat  oats  and rice 

 

• Flaking and Toasting Plant   : This type of plant is used to flatten and toast the extruded corn meal to give the corn flakes their characteristic texture and flavour 

 

• Extrusion Plant   : This type of plant is designed to extrude the corn meal into a variety of shapes and sizes  such as flakes  loops  and squares 

 

• Packaging Plant   : This type of plant is used to package the corn flakes into bags  boxes  or other containers for distribution to retailers and consumers 

 

 

• The type of corn flakes plant setup machine you choose will depend on your production goals  budget  and the specific needs of your business  It is important to conduct a thorough analysis of your production requirements and consult with industry experts to determine the best equipment and machinery for your corn flakes plant

Capacity	1 Ton/hr
Automation Grade	Semi-Automatic
Material of Construction	SS 304
End Products	Puree
Input Capacity	As per Requirement
End Product	Pulp/Puree
End Packaging	Canned, Aseptic Drums
Also Suitable for	Tomato, Mango
Brix Range	8-12 Degree
Area Requirement	8000 Sq Feet
Power Consumption	50 KW
Design	Indian
Scope of Supply	Under 30 Days
Growing Temperature Range	121 C
Installation & Commissioning	Under 15 Days
Voltage	440 V
Total Weight	2000 kg
Country of Origin	Made in India

Minimum order quantity: 1 Piece

Tomato puree processing involves various machines to handle tasks from washing and sorting to extraction and packaging. Here is a description of machines typically used in tomato puree processing:
1. Bubble Washer (Washing and Sorting):Function: Removes dirt and debris, sorts tomatoes based on size.Description: Bubble washers use water jets and air bubbles to clean and sort tomatoes before processing.
2. Conveyor System:Function: Transports tomatoes between processing stages.Description: Conveyors facilitate the movement of tomatoes from washing to subsequent processing steps.
3. Sorting and Inspection Conveyor:Function: Manual inspection and removal of defective tomatoes.Description: This conveyor allows workers to visually inspect and remove any damaged or unripe tomatoes before further processing.
4. Elevator and Hopper:Function: Lifts and feeds tomatoes into the processing line.Description: Elevators lift tomatoes, and hoppers provide a controlled feed into the next processing stage.
5. Tomato Crusher/Pulper:Function: Crushes tomatoes to extract pulp.Description: Crushers or pulpers break down the tomatoes into a coarse mixture, separating the skin and seeds from the pulp.
6. Pre-Heater:Function: Heats the tomato pulp to facilitate extraction.Description: Pre-heaters elevate the temperature of the tomato pulp, making it easier to extract juice and pulp.
7. Extractor/Finisher:Function: Separates juice and pulp from skins and seeds.Description: Extractors or finishers separate the liquid (tomato juice) and solid parts (pulp) from skins and seeds.
8. Evaporator:Function: Removes excess water to concentrate the tomato puree.Description: Evaporators use heat to reduce the water content in the tomato juice, concentrating it into a thicker puree.
9. Sterilization System (Pasteurizer or Retort):Function: Sterilizes the tomato puree to ensure shelf stability.Description: Pasteurizers or retorts heat the tomato puree to eliminate microorganisms, ensuring it is safe for long-term storage.
10. Cooling System:Function: Rapidly cools the sterilized tomato puree.Description: Cooling systems lower the temperature of the hot tomato puree quickly to preserve its quality.
11. Aseptic Filling Machine:Function: Fills sterile tomato puree into containers.Description: Aseptic filling machines maintain a sterile environment, ensuring the purity of the tomato puree during packaging.
12. Packaging Machine:Function: Packs tomato puree into cans, bottles, or pouches.Description: Packaging machines efficiently fill and seal containers with tomato puree, preparing them for distribution.
13. Labeling and Coding Machine:Function: Applies labels and codes for product information.Description: These machines label and code containers with essential information such as batch numbers and expiry dates.
14. Quality Control Stations:Function: Inspects the quality of tomato puree.Description: Quality control stations ensure that the final product meets specified standards through visual inspection, weight checks, and sensory evaluations.
These machines, when integrated into a processing line, contribute to the efficient and consistent production of tomato puree, providing a convenient and versatile product for consumers.

Stages	Single
Automation Grade	Automatic
Voltage	240V
Electricity Phase	Single Phase
Motor	1.5 HP
Material	Stainless Steel
Suitable for	Tomato

Tomato pulp machine

 

 

We are committed to providing this service to our customers .  All our services are welcomed by our customers

Type	Continuous Type
Capacity	500 Kg/hr
Power	1000 Watt
Technology	Bubble Washing
Suitable for	Any Fruits & Vegetables
Level of Automation	Semi Automatic
Voltage	400-440 V | 50 Hz
Frame Material	Stainless Steel
Weight	1000 kg
Warranty	1 Year
Is it Portable	Yes

Minimum order quantity: 1 Piece

Fruit Vegetable & Fruit Washing Machine

 

Fruit & Vegetable Washing Machine is designed to clean ,  disinfect fruits & vegetables ,  & remove dirt ,  pesticides ,  pollutants & residues .  These machines are generally used in restaurants ,  kitchens & businesses where many products are processed .  Cleaning procedures help improve food safety by reducing the risk of microbial contamination . 

Capacity	500 kg
Automation Grade	Automatic
Material of Construction	SS 304
End Products	Mango Puree/Pulp
End Packaging	Canned
End Product	Pulp/Puree
Also Suitable for	Tomato
Brix Range	As per Client
Area Requirement	5000 Sq Feet
Power Consumption	50 KW
Design	Indian
Scope of Supply	Under 30 Days
Installation & Commissioning	Under 10 Days
Operating Voltage	350 V
Country of Origin	Made in India

Minimum order quantity: 1 Piece

Mango Pulp Processing Machines

 

Processing & pulping of mangoes involves many steps & many machines are used to process Mango Pulp Processing Machine is used .  This standard is good .  Below is the description of the machines used in mango pulp processing:

 

Separating & Cleaning Machine

 

—Purpose: Remove impurities ,  impurities & spoiled mangoes . 

-- Description: This machine usually includes a conveyor belt for books or a machine for mangoes .  A conveyor belt moves the mangoes through the shower or spray for cleaning . 

 

Peeling machine

 

—Purpose: to remove the peel of the mango . 

-- Description: Mangoes are placed in a machine where knives or razors peel off the skin .  Peeled mangoes are left for further processing . 

Peer

â Purpose: Remove mango seeds or pits . 

----Description: After peeling the mango ,  put the mango through the corer & use a knife or knife to separate the pulp from the seeds . 

 

Meatball Machine

 

---- Purpose: To remove pulp from mango . 

-- Description: Feed the mango halves or slices into the pulp machine to separate the pulp from the peel & fibres .  The resulting mango pulp is harvested for further processing . 

 

Refining Machine

 

-- Purpose: To refine the extracted mango to obtain a smooth texture . 

-- Description: Mango pulp has undergone extensive processing to remove any remaining fibres ,  lumps or coarse particles .  This improves the consistency & quality of the dough . 

 

Pasteurizer

 

-- Purpose: To heat the mango pulp ,  remove harmful bacteria & enzymes & extend its shelf life . 

-- Description: Mango pulp is heated to the right temperature in a pasteurizer & stored for a certain period of time .  Then cool quickly to prevent overcooking . 

 

Filling & Packaging Machine

 

--Purpose: Fill mangoes into boxes & seal for distribution . 

Canning Machine (Optional)

--Usage: It is used to extend the shelf life of canned mangoes . 

--Description: If mango pulp is used in canned products ,  the canning machine can be used to fill & seal the cans under sterile conditions . 

Storage & Cooling Equipment

—Purpose: Store & cool mangoes . 

—Description: After packaging ,  mangoes are transferred to storage & cooling to maintain quality & extend shelf life . 

 

Quality management tools

 

—Purpose: to monitor & ensure the quality of mangoes . 

-- Description: Various devices such as sensors & monitors can be used to measure properties such as colour ,  texture & microbial content to ensure that the final product meets good standards .

 

Capacity(kg)	500 kg/hr
Capacity	500 kg/hr
Material	SS 304
Brand	Foodsure
Machine Power	50 KW
Automation Grade	100% Automatic
Bottle Size	850 g
Power Source	3 Phase
Country of Origin	Made in India

Minimum order quantity: 01 Unit

Pineapple canning machine

 

 

Canned pineapple refers to products that can be processed & cut .  It is stored in jars with syrup or juice to extend its shelf life .  In the canning process ,  pineapples will be harvested ,  peeled ,  cut ,  packaged ,  & then heat treated to sterilise the contents .  This storage method allows consumers to enjoy pineapples year--round ,  regardless of the season . 

Business --

 

 

Storage & classification:

 

 

Machines: Conveyors ,  Cleaning . 

 

 

Description: Wash the pineapple to remove dirt & foreign matter .  Sorting machines can be used to separate pineapples according to size & quality . 

 

 

Peeling & Coring:

 

 

Machine: Pineapple Peeling & Coring Machine . 

 

Description: This machine removes the peel & core of the pineapple & releases the juice . 

 

 

Slicing or slicing:

 

 

Machine: Pineapple slicing or slicing machine . 

 

 

Description: Pineapples can be cut or cut into desired shapes .  This step is used for canned pineapple rings or cubes . 

 

 

Iron:

 

 

Machine: Ironing tank or machine . 

 

 

Description: Pineapple slices are briefly blanched in hot water to neutralise enzymes ,  improve colour retention & aid peeling . 

 

 

Filling & Capping:

 

 

Machines: Get a filling & capping machine . 

 

 

Description: Collect all the pineapples & put them in the box .  This may include adding syrup or juice . 

 

 

Juicing (optional):

 

 

Machine: Pineapple Juicing Equipment . 

 

 

Explanation: If the juice is produced in the tank ,  the juicer separates the juice . 

 

 

Heat treatment (pasteurisation):

 

 

Machine: Continuous or batch pasteurisation of products . 

 

 

Description: Pineapple products are heat treated to destroy bacteria ,  enzymes & bacteria ,  making the product safe & stable . 

 

 

Cooling:

 

 

Machine: cold room or cold . 

 

 

Description: Canned pineapples are left in the refrigerator to stop the cooking process & prepare them for labeling & packaging . 

 

 

Packing:

 

 

Machine: Packaging . 

 

 

Description: Pineapple products come in their final packaging .  This may include labeling ,  date coding & other packaging procedures . 

 

 

Quality Control:

 

 

Machine: Quality Control & Equipment Inspection . 

 

 

Description: This machine can be used to mark defect boxes to ensure only the correct products are shipped . 

 

 

Storage & Distribution:

 

 

Machines: Equipment . 

Description: Canned pineapple products are stored & sold in warehouses .

Capacity(kg)	500 kg/hr
Capacity	500 kg/hr
Automation Grade	Semi-Automatic
Type	Batch Type
Material	Stainless Steel
Machine Power	20 KW
Design	Indian made
Unloading Mechanism	Manual
Frame Material	SS 304
Voltage Supply	450 V
Weight	800 kg
Usage/Application	Industrial
Country of Origin	Made in India

Minimum order quantity: 01 Unit

Pickle Making Machine

Pickling vegetables involves several steps to create the delicious product .  Below is the description of the pickled vegetable line:

 

Vegetable selection & distribution: Carrot ,  cauliflower ,  bell pepper ,  etc .  Choose fresh vegetables based on quality & quantity size .  Distribution is consistent with the pickling process . 

 

Washing & Washing: Vegetables are washed thoroughly to remove dirt & germs .  Prepare vegetables for further processing . 

 

Pruning & cutting: Vegetables can be cut to remove unwanted parts .  Depending on the type of pickle ,  cut the vegetables into spears ,  slices or florets as desired . 

 

Pickling or Salting: Soak vegetables in brine solution or sprinkle with salt .  This step helps remove excess moisture from the vegetables & starts the marinating process . 

 

Spice & Seasoning: Heat vegetables in a broth containing acid ,  water ,  sugar & various spices .  Spices such as mustard seeds ,  turmeric ,  garlic & red pepper flakes are often used as spices . 

 

Pasteurization or Fermentation: Pickled vegetables can be pasteurised to preserve the product & eliminate harmful bacteria .  Where applicable ,  fermentation allows natural bacteria to produce characteristically rich flavours . 

 

Packaging: Pack the vegetables in jars or other containers & add their juice .  Close jars tightly & prevent contamination . 

 

Quality Control: Use quality control standards including taste ,  texture & appearance .  Monitor pH & acidity to ensure safety & compatibility . 

 

Lessons: Labels on boxes containing product information ,  recipes ,  & other details .  The label indicates the type of pickled vegetable ,  its ingredients & any special requests .  Packaging: packing containers into boxes or other suitable containers for distribution .  Packaging may include additional protection to prevent breakage during shipping . 

 

Storage: Finished fruit is stored in a well--controlled area before distribution . 

 

Health: End users love to add it to desserts ,  snacks or salads & sandwiches . 

 

 

There are many varieties of chutney ,  each with its own taste ,  preparation & regional differences .  Here are some popular chutneys:

 

Mango Pickle (Aam Ka Achaar):

 

Lemon Pickle (Nimbu Ka Achaar):

 

Mixed Vegetable Pickle (Mixed Achaar):

 

 

Pepper Pickle (Mirch Ka Achaar):

 

Karlic Pickle (Lehsun Ka Achaar):

 

Karela Pickle (Ntm Melon Pickle):

 

Sweet Mango Pickle (Meetha Aam Ka Achaar):

 

Ginger Pickle (Adrak Ka) Achaar):

 

Gooseberry Pickle (Amla Ka Achaar):

 

Radish Pickle (Mooli Ka Achaar):

Tamarind Pickle (Imli Ka Achaar):

Capacity(kg)	200 kg/hr
Capacity	200 kg/hr
Material	SS 304
Brand	Foodsure
Machine Power	20 KW
Automation Grade	Semi Automation
Weight	1000 kg
Power Source	3 Phase Electric
Voltage	440 V
Technique	Indian
Temperature	121 C
Country of Origin	Made in India

Minimum order quantity: 1 Project

 

Canned Beans Processing Machine

Canned beans processing involves various machines to handle tasks from cleaning and cooking to filling and sealing cans  Here is a description of machines typically used in canned beans processing   :

• Cleaning and Sorting Machine   : Function   : Removes debris and foreign materials  sorts beans based on size Description   : This machine employs water jets  brushes  and sorting mechanisms to clean and sort beans  ensuring the removal of impurities 

• Soaking and Blanching Tanks   : Function   : Soaks and blanches beans Description   : Tanks with temperature controlled water are used for soaking and blanching processes to soften beans and prepare them for cooking 

• Cooking Vessel   :Function   : Cooks beans to the desired tenderness Description   : The cooking vessel  often a large steam cooker  uses steam or hot water to cook beans thoroughly 

• Cooling and Draining System   : Function   : Rapidly cools and drains cooked beans Description   : After cooking  beans pass through a cooling system to lower their temperature quickly and a draining system to remove excess water 

• Filling Machine   :Function   : Fills cans with cooked beans Description   : This machine accurately dispenses the cooked beans into cans  ensuring uniform filling and precise portion control 

• Brine/Sauce Preparation System   : Function   : Mixes and prepares brine or sauce Description   : This system combines ingredients to create the brine or sauce that will be added to the canned beans for flavour and preservation 

• Capping/Seaming Machine   : Function   : Seals cans with lids Description   : These machines securely cap and seam the cans  creating an airtight seal to preserve the beans 

• Retort Machine   : Function   : Applies heat to sterilise canned beans Description   : The retort machine subjects the sealed cans to high temperatures  eliminating microorganisms and ensuring the safety and shelf stability of the canned beans 

• Cooling System   : Function   : Rapidly cools cans after sterilisation Description   : This system quickly cools the canned beans  preventing overcooking and ensuring the preservation of product quality 

• Labelling Machine   : Function   : Applies labels with product information Description   : Labelling machines accurately apply labels to cans  providing essential information for consumers 

• Packaging Machine   : Function   : Packs cans into boxes for distribution Description   : Packaging machines efficiently arrange and pack cans into boxes  preparing them for distribution 

• Quality Control Stations   : Function   : Inspects the quality of canned beans Description   : Quality control stations ensure that the final product meets specified standards through visual inspection  weight checks  and sensory evaluations 

These machines  integrated into a processing line  contribute to the efficient and consistent production of canned beans  providing a convenient and shelf stable product for consumers

Capacity	200 kg/hr
Usage/Application	Industrial
Automation Grade	Automatic
Power	3 Phase Electric
Body Material	SS 304
Voltage	440 V
Weight	1000 kg
Machine Power	0-40 kw
Machine Type	3- Stage
Country of Origin	Made in India

Minimum order quantity: 1 Project

Canned Fruit Processing Machines

Canned fruit processing involves various machines to handle tasks from washing and peeling to filling and sealing cans  Here is a description of machines typically used in canned fruit processing   :

• Washing and Sorting Machine  Function   : Removes dirt and debris  sorts fruits based on size Description   : This machine uses water jets  brushes  and sorting mechanisms to clean and sort fruits  ensuring the removal of impurities 

• Peeling Machine  Function   : Removes the skin from fruits Description   : Peeling machines use blades or other mechanisms to efficiently remove the skin from fruits  enhancing the texture of the final product 

• Slicing and Dicing Machine  Function   : Cuts fruits into uniform slices or dices Description   : These machines use blades and cutting mechanisms to achieve consistent sizes for sliced or diced fruits 

• Blanching Equipment  Function   : Briefly immerses fruits in boiling water or steam Description   : Blanching helps maintain colour  flavour  and texture  The equipment uses water or steam to achieve the desired effect 

• Filling Machine   Function   : Fills cans with prepared fruits Description   : This machine accurately dispenses the prepared fruits into cans  ensuring uniform filling and precise portion control 

• Syrup or Juice Addition System  Function   : Adds syrup or juice for flavour and preservation Description   : This system combines ingredients to create the syrup or juice that will be added to the canned fruits 

• Capping/Seaming Machine  Function   : Seals cans with lids Description   : These machines securely cap and seam the cans  creating an airtight seal to preserve the fruits 

• Retort Machine  Function   : Applies heat to sterilise canned fruits Description   : The retort machine subjects the sealed cans to high temperatures  eliminating microorganisms and ensuring the safety and shelf stability of the canned fruits 

• Cooling System  Function   : Rapidly cools cans after sterilisation Description   : This system quickly cools the canned fruits  preventing overcooking and ensuring the preservation of product quality 

• Labelling Machine  Function   : Applies labels with product information Description   : Labelling machines accurately apply labels to cans  providing essential information for consumers 

• Packaging Machine  Function   : Packs cans into boxes for distribution Description   : Packaging machines efficiently arrange and pack cans into boxes  preparing them for distribution 

• Quality Control Stations  Function   : Inspects the quality of canned fruits Description   : Quality control stations ensure that the final product meets specified standards through visual inspection  weight checks  and sensory evaluations 

These machines  when integrated into a processing line  contribute to the efficient and consistent production of canned fruits  providing a convenient and shelf stable product for consumers

Capacity(kg)	200 kg/hr
Capacity	200 kg/hr
Material	SS 304 Grade
Brand	Foodsure
Machine Power	20 KW
Automation Grade	Semi Automation
Weight	1000 kg
Power Source	3 Phase Electric
Voltage	440 V
Technique	Indian
Temperature	121 C
Country of Origin	Made in India

Minimum order quantity: 1 Project

Canned Pineapple Processing Machine

 Canned pineapple processing involves various machines to handle tasks from washing and peeling to filling and sealing cans  Here is a description of machines typically used in canned pineapple processing   :

• Washing and Sorting Machine   :  Function   : Removes dirt and debris  sorts pineapples based on size Description   : This machine uses water jets  brushes  and sorting mechanisms to clean and sort pineapples  ensuring the removal of impurities 

• Peeling and Coring Machine   : Function   : Removes the skin and core from pineapples Description   : These machines use blades or other mechanisms to efficiently peel and core pineapples  preparing them for further processing 

• Slicing and Dicing Machine   : Function   : Cuts pineapples into uniform slices or dices Description   : These machines use blades and cutting mechanisms to achieve consistent sizes for sliced or diced pineapples 

• Blanching Equipment   : Function   : Briefly immerses pineapples in boiling water or steam Description   : Blanching helps maintain colour  flavour  and texture  The equipment uses water or steam to achieve the desired effect 

• Filling Machine   : Function   : Fills cans with prepared pineapple Description   : This machine accurately dispenses the prepared pineapple into cans  ensuring uniform filling and precise portion control 

• Syrup Addition System   : Function   : Adds syrup for flavour and preservation Description   : This system combines ingredients to create the syrup that will be added to the canned pineapples 

• Capping/Seaming Machine   : Function   : Seals cans with lids Description   : These machines securely cap and seam the cans  creating an airtight seal to preserve the pineapples 

• Retort Machine   : Function   : Applies heat to sterilise canned pineapples Description   : The retort machine subjects the sealed cans to high temperatures  eliminating microorganisms and ensuring the safety and shelf stability of the canned pineapples 

• Cooling System   : Function   : Rapidly cools cans after sterilisation Description   : This system quickly cools the canned pineapples  preventing overcooking and ensuring the preservation of product quality 

• Labelling Machine   : Function   : Applies labels with product information Description   : Labelling machines accurately apply labels to cans  providing essential information for consumers 

• Packaging Machine   : Function   : Packs cans into boxes for distribution Description   : Packaging machines efficiently arrange and pack cans into boxes  preparing them for distribution 

• Quality Control Stations   : Function   : Inspects the quality of canned pineapples Description   : Quality control stations ensure that the final product meets specified standards through visual inspection  weight checks  and sensory evaluations 

These machines  when integrated into a processing line  contribute to the efficient and consistent production of canned pineapples  providing a convenient and shelf stable product for consumers